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CNC Broken Tap Remover

Name: CNC Broken Tap Remover
Brand: NAKSH ENGINEERS
Price: 60000.0 INR
Availability: InStock

Price 60000.0 INR/ Unit

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MOQ : 1 Unit

CNC Broken Tap Remover Specification

Production Capacity
Continuous Operation

Frequency
50/60 Hz

Drive
Electric Drive

Features
Portable, Easy to Operate, No Thermal Deformation, Minimal Damage

Connectivity Options
Manual Operation (No Network Connectivity)

Model No
EDM-8C

Control System
Electronic Switch Panel

Frame Type
Bench-top with Adjustable Arm

Accuracy
High Precision Removal with Minimal Damage to Thread

Operating Temperature
0C to 45C

Noise Level
Low Noise Operation

Cooling System
Water-based cooling operation

Power Rating
0.8 kVA

Voltage
220V/110V (Optional)

Machine Type
Portable EDM Tap Remover

Product Type
CNC Broken Tap Remover

Technology
Electrical Discharge Machining (EDM)

Power Source
Electric

Operating Type
Semi-Automatic

Power
800W

Surface Treatment
Powder Coated Housing

Dimension (L*W*H)
Approx. 300 x 180 x 250 mm (Main Unit)

Weight (kg)
About 12 kg

Color
Yellow and Grey

Usage & Applications
Removing broken taps, drills, and bolts from workpieces

Cooling Fluid Requirement
Tap Water or EDM Oil as per requirement

Electrode Material
Copper, Brass

Suitable Workpieces
Ferrous and Non-ferrous Metals

Service Support
On-site Installation and Training Available

Package Includes
Main Unit, Power Cable, Magnetic Base, Electrode Holders, User Manual

Main Unit Handle
Integrated for Mobility

Safety Protection
Overcurrent and Overheating Protection

Working Speed
0.2-2 mm/min (Varies by material and electrode)

Current Range
0-30A (Adjustable)

Operation Interface
Analog Ammeter Display

Max Electrode Diameter
2~13 mm

Mounting
Magnetic Base for Flexible Positioning

Efficiency
Removes a M6 Tap in Under 2 Minutes (Typical)

CNC Broken Tap Remover About

The Broken Tap Remover Machine (Portable EDM Spark Erosion Machine) is an indispensable, high-efficiency solution engineered for machine shops, tool rooms, and heavy manufacturing units. Designed to overcome the critical challenge of broken taps, drills, studs, and screws stuck inside expensive workpieces, this machine removes broken tools quickly without causing any damage to the internal threads or parent material.

Utilizing advanced Electrical Discharge Machining (EDM) spark erosion technology, the machine vaporizes hard materials like High-Speed Steel (HSS), Tungsten Carbide, and Hardened Steel effortlessly. Its non-contact processing mechanism ensures 100% safety for complex molds, dies, engine blocks, and precision CNC components, saving them from becoming costly scrap.

Key Features & Highlights:

Portable & Compact: Easily transportable and directly mountable onto large workpieces or machine beds.
Precision Extraction: Removes broken tools ranging from M2 to M30+ sizes with high accuracy.
Versatile Applications: Ideal for CNC/VMC machine shops, die-mold makers, automotive component units, and aerospace engineering.
User-Friendly Operation: Features automatic feed mechanism, adjustable power settings, and minimal operator training requirement.

Invest in our Broken Tap Remover Machine to eliminate production downtime, minimize tooling losses, and boost operational productivity in your metalworking facility.

Fast and Precise Tap Removal

Engineered to deliver high-efficiency results, the EDM-8C CNC Broken Tap Remover can extract an M6 tap in under two minutes under typical conditions. Its adjustable current range and precise processing minimize thread damage and thermal deformation, ensuring your components stay intact and functional.

Superior Safety and Mobility

Safety comes first with integrated overcurrent and overheating protection systems, safeguarding both the user and equipment. Designed for portability, the EDM-8C features an integrated handle and a magnetic base for flexible, stable positioning, making it suitable for on-site or bench-top use in a variety of industrial settings.

User-Friendly Operation

Featuring a straightforward analog ammeter display and a simple electronic switch panel, the EDM-8C is easy to operate, even for those new to EDM technology. The device requires minimal setup and no network connectivity, offering efficient semi-automatic control tailored for user convenience.

FAQ's of CNC Broken Tap Remover:

Q: How does the EDM-8C CNC Broken Tap Remover work?

A: The EDM-8C utilizes Electrical Discharge Machining (EDM) technology, which employs controlled electrical discharges through copper or brass electrodes to erode the broken tap, drill, or bolt. This method ensures minimal material loss, high precision, and virtually no thermal deformation.

Q: What types of workpieces can this tap remover be used on?

A: This model is suitable for both ferrous and non-ferrous metals, making it versatile for a range of applications such as removing broken taps, drills, and bolts from various industrial components.

Q: When is this machine most beneficial to use?

A: The EDM-8C is highly beneficial whenever a tap, drill, or bolt breaks within a workpiece, particularly when high precision and preservation of original threads are critical. It's ideal for both urgent repair jobs and routine workshop maintenance.

Q: Where can the EDM-8C be positioned during operation?

A: Thanks to its magnetic base and compact, portable design, the EDM-8C can be mounted flexibly on almost any flat metallic surface, whether directly on the workpiece or a nearby bench, offering great positioning versatility.

Q: What is the process for setting up and using the EDM-8C?

A: To set up, mount the magnetic base securely, connect the power supply (220V or 110V), attach the appropriate electrode, ensure cooling fluid (tap water or EDM oil) is available, then select the desired current and begin removal via the electronic switch panel. The analog ammeter assists in monitoring operational status throughout the process.

Q: What are the key benefits of using the EDM-8C?

A: The EDM-8C offers fast, precise, and damage-free removal of broken taps and bolts. Its portability, comprehensive safety features, user-friendly interface, and compatibility with a wide array of metals make it ideal for both small workshops and industrial maintenance teams.

Q: Is on-site installation and training available for this machine?

A: Yes, on-site installation and training support are available to ensure users can operate the EDM-8C safely and efficiently, maximizing productivity and minimizing downtime.

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